Difference between revisions of "Stepper Motors"

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*Wave Stepping - This is the most power efficient method for stepper but supplies the least torque.
 
*Wave Stepping - This is the most power efficient method for stepper but supplies the least torque.
   
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  <tab class=wikitable sep=comma head=top>
 +
Phase, A, B, C, D
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State1,1,0,0,0
 +
State2,0,1,0,0
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State3,0,0,1,0
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State4,0,0,0,1
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</tab>
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*Full Stepping
 
*Full Stepping
 
*Half Stepping
 
*Half Stepping

Revision as of 09:39, 12 December 2011

Intro

Stepper motors are constant power motors. Unlike DC motors which rotate by create a reversing magnetic field stepper motors work by attracting a rotor core with magnetic coils aligned in a stator using discrete intervals called steps.

Steppers are usually run in open loop, meaning there is not secondary sensor monitoring the position. In some cases this makes it much easier to implement a digital controller for them. The errors associated with steppers are non cumulative so even running it in open loop will usually yield accurate positions.

Their flaws are usually in low torque, high virbation and limited speed. Also their resolution is limited to a multiple of it's step intervals.

Bipolar vs Unipolar

  • Unipolar
  • Bipolar (series)
  • Bipolar (Parallel)
  • Bipolar (series)


Drivers

  • Constant Voltage (L/R)
  • Constant Current (Chopper)


Stepping Schemes

  • Wave Stepping - This is the most power efficient method for stepper but supplies the least torque.
Phase A B C D
State1 1 0 0 0
State2 0 1 0 0
State3 0 0 1 0
State4 0 0 0 1

  • Full Stepping
  • Half Stepping
  • Micro Stepping


Wiring

  • 4 wire - Bipolar
  • 8 wire - Unipolar or Bipolar


Steps per revolution

Common Step angle 1.8 deg (200 steps per rev)


NEMA Sizes

NEMA 17

NEMA 23

NEMA 35


Vendor List

Probotix

SparkFun

Japan Servo KH42HM2-951


References

Wikipedia

Stephen Hewitson

Formulas

Step Angle = 360/S (S = steps)